SolderCurrent

Square D Size 5 vs 16-32A AC Soft Starter: Choose the Right Motor Control for Your Load

A used 200 HP industrial soft starter at $4,750 and a new 16-32A AC kit at $120.89 serve very different motors. See which one fits your equipment.

Last updated Aug 17, 2026

The buying decision

Choosing a soft starter comes down to the motor you need to start. One option is a used Square D Size 5 Reduced Voltage Motor Soft Starter 200 HP Autotransformer 250A priced at USD 4,750.00. The other is a new 16-32A AC Soft Starter w/ Reverse Motor Protection For 4-7 Ton AC Install Kit priced at USD 120.89. Both reduce starting current, but they are built for completely different motor sizes.

Quick verdict

Pick the Square D Size 5 when you're managing a large industrial motor and need the capacity that only a high-power starter can provide. Pick the 16-32A AC Soft Starter when you're working on a residential 4-7 ton air conditioner or equipment like an EV charger, generator, or solar power setup. The choice really depends on the current and horsepower you're dealing with.

Price and capacity comparison

ProductCapacityCurrentConditionPrice
Square D Size 5 Reduced Voltage Motor Soft Starter 200 HP Autotransformer 250A200 HP250 AUsedUSD 4,750.00
16-32A AC Soft Starter w/ Reverse Motor Protection For 4-7 Ton AC Install Kit4-7 ton AC units16-32 ANewUSD 120.89

Where each product wins

The Square D Size 5 wins for industrial applications that demand reduced-voltage starting on a large scale. It uses an autotransformer design, and the high current rating puts it in a different class than the compact starter.

The 16-32A AC Soft Starter wins for home and light-commercial use. It's new, includes an install kit, works with HVAC systems and other compatible devices, and adds reverse motor protection that can help prevent low-voltage and over-current compressor trouble.

Product notes

#### Square D Size 5

Square D Size 5 Reduced Voltage Motor Soft Starter 200 HP Autotransformer 250A

This starter is the heavyweight option. It's designed for reduced-voltage motor starting in high-capacity settings, with enough current capacity for demanding equipment. The autotransformer approach is a solid fit for large motors that need a gradual ramp rather than a hard electrical jolt. It is a used unit, so you're getting industrial capability rather than a fresh-out-of-the-box consumer product. The price is substantial, and the starter is not intended for residential 4-7 ton AC applications. If your motor isn't in that industrial class, this is more than you need. In short, buy it for high-horsepower, high-current jobs only.

#### 16-32A AC Soft Starter

16-32A AC Soft Starter w/ Reverse Motor Protection For 4-7 Ton AC Install Kit

This is the practical pick for a typical residential AC system. It's sized for most air conditioning units between 4 and 7 tons, and it's also compatible with HVAC systems, EV chargers, generators, and solar power. The reverse motor protection handles low-voltage and over-current situations, and the gradual voltage ramp reduces the inrush current that can cause generator flicker or tripped breakers. It comes with a 1-year manufacturer warranty and a new install kit. The limitation is scale: it's not built for a high-horsepower industrial motor, so its current range is limited.

Final choice by use case

  • For an industrial motor that needs reduced-voltage starting, go with Square D Size 5.
  • For a residential AC system and generator compatibility, go with the 16-32A AC Soft Starter.
Products in this article
Square D Size 5 Reduced Voltage Motor Soft Starter 200 HP Autotransformer 250AUSD 4,750.00View on eBay16-32A AC Soft Starter w/ Reverse Motor ProtectionUSD 120.89View on eBay
Square D Size 5 Reduced Voltage Motor Soft Starter 200 HP Autotransformer 250AUSD 4,750.00View on eBay16-32A AC Soft Starter w/ Reverse Motor ProtectionUSD 120.89View on eBay

You may also like

Finding more guides for you…